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Sanitation, Clogging, or Both: A Comparison Study of 3/16″ and 5/16″ Maple Tubing

It is well recognized that microbial contamination of tubing systems can result in a substantial loss in sap yield if untreated. Over a decade of research and maple industry experience has produced a range of possible strategies to address sanitation-related issues in 5/16Ó tubing systems (Perkins et. al. 2019). Although rapidly adopted by many maple producers, due to the relatively short time period in which it has been in widespread use, there is far less understanding of sanitation in 3/16Ó tubing systems (Wilmot 2018). To address this knowledge deficit, we conducted a multi-year study at the UVM Proctor Maple Research Center to examine sanitation-related losses in 3/16Ó tubing systems to determine which approach(es) might best mitigate sap losses due to sanitation.

Comparison of 3/16″ and 5/16″ tubing sanitation

Although rapidly adopted by many maple producers, due to the relatively short time period in which it has been in widespread use, there is far less understanding of sanitation in 3/16Ó tubing systems. To address this knowledge deficit, we conducted a multi-year study at the UVM Proctor Maple Research Center to examine sanitation related losses in 3/16Ó tubing systems to determine which approach(es) might best mitigate sap losses due to sanitation.

A Decade of Spout and Tubing Sanitation Research Summarized

More then a decade ago there was a renewed realization that microbial contamination of maple sap collection systems was having a significant detrimental impact on sap yields. Several research studies to investigate ways to improve sap yields from tubing systems were undertaken at both the University of Vermont Proctor Maple Research Center (Underhill, VT) and at the Cornell University Arnot Forest (Van Etten, NY) starting at about the same time and proceeded both as independent and joint projects from 2009-2018. The results of many of these studies have been reported in the past in numerous individual publications and presentations. This article seeks to combine and present this extensive body of work into a single, comprehensive, but concise summary of our results.

The Goldilocks touch: Overdriving spouts reduces sap yield

One of the more common questions producers have when about tapping maple trees is Òhow deep should spouts be driven in to the taphole?Ó. Unfortunately, there is not a simple answer, since different spouts have different dimensions, variable degrees of taper and steps, and are made of different materials with dissimilar degrees of Òstickiness.Ó Regardless, the importance of driving spouts in to the proper depth is readily apparent: if spouts are driven too shallow there is a risk that spouts can leak vacuum or heave easily during freezes, but if driven too deeply, small cracks may form which cause liquid and vacuum leaks or alternatively, the reduced amount of exposed wood surface area inside the taphole caused by driving spouts in too deeply may reduce sap collection.

Composition and Properties of Maple Sap, Concentrate, and Permeate

Reverse osmosis is used widely in the maple syrup industry to concentrate maple sap and increase the overall efficiency and profitability of syrup pro-duction. Sets of samples from maple producers utilizing a range of sap con-centration levels were collected and analyzed to provide a portrait of the phy-sicochemical properties and chemical composition of maple sap, concentrate, and permeate across a single production season. The results reinforce that re-verse osmosis functions essentially as a concentration process, without signifi-cantly altering the fundamental proportions of sap constituents.

Check-valve spouts vs. standard clear spouts

Leader Evaporator Co. Check-Valve (CV) spouts and adapters incorporate a small, free-floating ball which is designed to reduce or prevent backflow of sap into the taphole during freezing, when leaks in the tubing system occurs, and when mechanical releasers dump and introduce air into the system. Several studies over nearly a decade have compared sap yields from CV adapters and spouts to various non-CV spouts and adapters.

Does Color Matter? Spouts come in variety of hues. Does it affect yield?

In general, it is presumed that any effect of Òspout colorÓ on sap yield arises due to thermal warming of darker-colored spouts during sunny periods. Darker-colored spouts warm faster and the spout temperature can rise considerably above air temperature when hit by the sun compared to lighter-colored spouts. To assess the effect of Òspout colorÓ on sap yield, we conducted a multi-year study at the University of Vermont Proctor Maple Research Center in Underhill, Vermont. Twelve treatment plots were randomly assigned a different spout type, with one mainline and releaser for each plot.

High Brix Syrup Processing & First Two Seasons with Lapierre HyperBrix

Given our extensive research experience on RO processing and flavor, and the appearance of new RO technology that could concentrate to higher levels, a shift toward this new technology seemed appropriate. Therefore after investigating various options, we entered into a partnership with Lapierre Equipment to utilize the new HyperBrix RO system at UVM PMRC. This paper describes some aspects of our first two seasons of use of this equipment. Given the state of the industry, we define Òhigh brixÓ maple sap processing as RO machines capable of producing concentrate at 30¡Brix or higher.